All New Compact Design!

The PortaScan 007 Ultrasonic Imaging System is perhaps the easiest to use C Scan imaging system available today. The system incorporates a fully integrated ultrasonic test instrument, dual axis motion control, Pentium based PC, and data acquisition software. Through years of refinement, NDT Systems has developed a system so easy to use that it does not require the user to be knowledgeable in computer systems operations. So long as the user can calibrate an ultrasonic instrument for a desired test we have done everything possible to simplify the acquisition process.
With our many built in wizards, operation couldn't be easier. For instance, with our "Scan Plan" wizard we walk you through every step of setting up image acquisition. Each screen is another step in the plan building process.
Just plug one end of the integrated Control Cable Bundle into the 007 and the other end to any one of a variety of scanners. Turn the unit on, calibrate the embedded, high speed Quantum ultrasonic instrument and start scanning. It really is that easy. In 15 to 20 minutes from the time you arrive on site you will be up and running, collecting data. Once a desired plan is in place just save the acquired data, clear scan and re-start... all from the same, simple drop down menu.

System includes computer, colour monitor, Quantum ultrasonic instrument, two axis motor controllers, ultrasonic imaging software, and DAC card and portable pressurized couplant vessel. The entire system is packaged in a protective style industrial case. Required accessories (described later) include scanner, control cable bundle, probe holder, probe holder insert, and transducer/probe(s) which are generally specific to application.

Pentium class Embedded, Industrial SBC Computer
Aircraft Carry On Size (See your Local TSA Agency Regarding Carry On Rules)
User Servicable Motion Control Modules
NEW - 13 Diagnostic LED Indicators alert user to system status
NEW - Built in 15" diagonal, TFT Active Matrix, Color display with the ability to support a standard external CRT or digital VGA display.
NEW - Resolution Modes: 640X480, 800X600, 1024X768
NEW 2 USB, 2 Serial, 1 Parallel port. (one serial assigned to UT Instrument)
40GB or better IDE Internal Hard Disk Drive with <10 ms access time. Larger sizes available on request. NEW - Compact Flash, SD, XD Card Reader.
NEW - Removable NEMA4 keyboard. This style keyboard permits use in a dirty, dust environment. Just wipe clean with a damp cloth
512 MB RAM.

256 Colour Capability for high resolution scan images. Includes full colour pallet, 256 shades of gray, red, blue & green.
True Data Point Acquisition, not Pixel Based as in other systems.
User definable length and resolution, separate for X & Y axes. Data array size limited by the amount of RAM within the computer or 30,000 data points in either the X or Y axis, whichever
is smaller.
Ability to set scan index from .005" to 2".
Pan and Zoom.
Zoom to actual numbers in Acquired Data.
Spreadsheet display of thickness or amplitude value.
Show 3D or B-Scan based on the Zoom Window.
Scanner acts as a mouse pointer in B-scan window for location of indications.
Export data to an ASCII text or binary file on almost any grid size for input into other application such as Excel, Quattro Pro, Lotus or Statistical packages, including Pro-Plot.
Software will also export the lowest value found within a user definable "grid" pattern in ASCII format. i.e. if the scan index were 0.100" X 0.100" the result would yield 100 readings for every square inch. Using the PortaScan export function, the user could request just the lowest thickness within the square inch.
Display of X & Y 'B'-Scan on a single screen as well as the thickness at cursor crossing.
Fully downward compatible with earlier versions of PortaScan software.
2 Axis Motor Control as well as the ability to use manual scanners.
System automatically detects presence of NDT Systems' manual or automated scanners.
Factory can define and use new scanners in the future without software modifications for file structure
Software holds and displays the lowest, centre or the highest value acquired (user selectable)

Main Software Functional Overview

PS3-QBT is a simple-to-use program which generates scaled colour C-Scan and 3-D (Three Dimensional) Images based on the digital or analogue test instrument signal input of material thickness or flaw depth at respective X and Y scan locations, input by the miniscanner. In addition, the PS3-QBT also allows the user to perform a scan on the amplitude of the received signal rather than the thickness

A scaled colour C-Scan image is initially generated whose size and shape are operator-defined (within the specifications of the scanner model used).

Beneath the C-Scan is an adjustable, graduated thickness/depth scale with a moving pointer. Underneath this scale is an adjustable colour spectrum bar (palette). The thickness/depth scale offers three selectable modes of readout: total, offset and delta (differential). Also, a slicing feature (consisting of a pair of adjustable depth markers) allows a B-Scan to be generated along a specified band. High-precision software, together with the Quantum, allow these functions to operate with "0.005" resolution, depending upon the mode and setup.

A data inset window digitally displays thickness/depth, X and Y coordinates for transducer position and selected scan size (X/Y).

A major feature is the high-speed ability of this program to store the "raw" numerical data for every acquired point in the c-scan image. This feature (a "giant" data-logger) permits any C-Scan image to be re-processed at any time for the purpose of image enhancement. Equally important, the thickness/depth digital readout can be retrieved for any desired location (via the data window) on a C-Scan image by simply moving a pair of cross hairs to that location. Also, two other pairs of adjustable cross hairs can be used for "sizing" of suspect regions.

Once a C-Scan is generated, associated, scaled colour B-Scans or 3-D (three dimensional) images can be quickly displayed. Adjustable vertical or horizontal cross hairs allow corresponding vertical or horizontal B-Scan sectional slices to be presented. The 3-D imaging mode features a "topographical" view of the scanned material volume enhanced by perspective visual compensation (geometric) and hidden line format. Also, to optimize the viewing angle for various image features, the 3-D image can be rotated about its 3 axes (pitch, roll and yaw). Furthermore, each axis can be compressed or stretched from original scale to accentuate image features.

In addition to processing images with their associated "raw" test data, ultra-fast "screen captures" of an image without its test data can be selectively stored at any time in BMP, TIF or PCX formats for use in reports. See "SAMPLE IMAGES" for examples of screen captured images

The Quantum instrument permits this PS3-QBT software to be used with contact, delay line or "immersion" (bubbler/squirted) transducers to inspect products ranging in thickness from approximately 0.015" to 9.999" (material dependent).

Included is a convenient menu for storing/retrieving images along with their associated "description/comment text screen". For a hard copy, an optional colour ink jet printer is available. Many other software features are included. Options include irregular scan definition capability (model PS-IS) and anomaly flaw sizing (model PS-FS).

Scanners

P3-12 Automated Pipe Scanner
4" to Flat surfaces

PortaScan 007 Mk III

NDT Systems manufactures several standard scanners for the PortaScan 007. Shown here are 2 of the most common scanners.
Above is our P3-12, Pipe Scanner. It incorporates a set of powerful magnetic wheels to hold itself on a pipe of 4" diameter to flat, as well as drive itself around the pipe. The cross carriage shuttle is mounted on 4 stainless steel recirculating ball bearings. The screw drive is a zero backlash design to minimize any mechanical hysteresis. The transducer sits in the spring loaded shuttle below to assure consistent contact with the material under test. There are "In & Out" BNC connectors in the head of the scanner. This relieves any excess weight of a cable from pulling on the transducer itself, again assuring consistent coupling.
An optional cantilever arm mounts to the scanner and is driven by the shuttle through the narrow end of the scanner to approach surfaces where clearance is a problem.

All New VS1M X-Y Series Scanner

Exclusive 'V' Track design

The new VS1M X-Y Scanner incorporates a unique rack & pinion, 'V' rail design and is driven by 2 high torque stepper motors. In this view the scanner is fitted with 3 manually operated suction cup feet (the third is hidden under the unit in the rear). This arrangement is ideal for relatively flat and smooth surfaces. Just pump the cups down and the scanner is held in almost any inclination. These feet are interchangeable with flat plate mounts or direct mount to a surface for more of a permanent test station.
The transducer is mounted on a removable, spring loaded, dual ball bearing, dual gimbol arrangement thereby allowing it to follow moderate contour changes while keeping the transducer in constant contact with the surface.
This scanner also incorporates our "In & Out" BNC connectors on the head of the scanner. This relieves any excess weight of a cable from pulling on the transducer itself, again assuring consistent coupling.

Sample Images

Ref Image 1
This is a sample of a manufactured block with several counter bored holes of varying diameters

Standard "Zoom" view of Ref Image 1. Note the mini 'C' Scan in the upper right corner will show the outline of the zoomed view

This is a 'C' Scan example of a pipe with actual corrosion

Spreadsheet View of ref Image 1. In this view, the software displays the maximum number of data cells it can with actual data values

This is a 3 view 'C' & Dual axis 'B' scan example of a pipe with actual corrosion. Thickness displayed at cross hair intersection

Spreadsheet View of Corrosion Sample. In this view, the software displays the maximum number of data cells it can with actual data values

3D high resolution "wire frame" view of corrosion sample

Colour Palette histogram of errosion sample. Higher values of a given color represent more data around that particular thickness or amplitude data

Large manufactured steel scan block. Incorporates several steps and within each step are 3 different diameter holes in flat and spherical bottom

Several Layer graphite composite test sample with manufactured defects of several sizes at various layers. Scanned with Advanced NDT Limited's NovaScope Series.

3D View of above block in the high resolution, wire frame display mode

Several Layer graphite composite test sample in low resolution "dots" 3D mode

Several Layer graphite composite test sample in high resolution "dots" 3D mode

Amplitude scan over bonded and riveted strucures. The 6 evenly spaced areas are the rivet areas

The following is a short list of some of the PortaScan 007 components and optional accessories.

System Components

PortaScan corrosion mapping system (motorized)
System includes computer, color monitor, Quantum ultrasonic instrument, motor controllers ultrasonic imaging software, and DAC card, packaged in a protective suitcase; and couplant vessel. Required accessories include scanner, control cable bundle, probe holder, probe holder insert, and transducer/probe(s).

P3-12 PipeScanner
Motorized, portable X-Y scan bridge for use on pipe from 4" (10cm) diameter to flat, with precision lead screw positioning, optical X-Y encoders ("0.001" resolution). Y-axis accepts detachable probe holder AE12402 (included) with probe holder insert (required accessory). Designed for compact storage/portability. Practical area coverage per scan is 13" on the y-axis (cross axis). Attached to piping by hi-power magnetic wheels for magnetic material or flexible belts for non-magnetic materials (additional).

P2-12 ARM - Cantilever Extender Arm
Optional for use with the P3-12 motorized PipeScanner. When attached to the end of the P2-12 motorized scanning is possible to within 3/4" of an obstruction, weld, wall, etc.

Motorized Mini Scanner
Motor-Driven, portable X-Y scan bridge (Ultra light - Approximately 8 Lbs.) For use on flat or moderately contoured product surfaces, with precision rack-and-pinion gearing, optical X-Y encoders ("0.001" Resolution), tilting Bridge X-axis arm (with bearings), Y-axis arm tip accepts detachable probe holder with probe holder insert (required accessories), detachable Y-axis arm design for compact storage / portability. Has a maximum scan area size of 15" on the Y-axis and 18" on the X-axis. Optional irregular scan area definition capability (model PS-IS) available at extra cost. Requires 007 CCB cables (priced separately)

Model 2168 Probe Holder
Detachable ball bearing-gimbaled irrigated probe holder that connects onto end of the Mini Scanner Y-axis arm (required extra-cost accessory). Smooth, free-moving gimbal design assures scanning ease and suitability for use on flat or moderately contoured product surfaces. Model 2168 is used with virtually all contact and delay line Nova and Optima transducers with housing diameters from 5/16" to 3/4" (transducer models D12 to C16) with appropriate insert. The 2168 housing is an irrigated contact type holder. A water inlet fitting on the housing accepts a small diameter plastic tube that supplies the water couplant from model MPCV3 manually pressurized couplant vessel

Model 72224 Stainless Steel Probe Holder Insert
For AE10404, AE10405, AE10406 and other 0.600"OD probes; fits AE10402 PipeScanner and 2168 Mini Scanner probe holders. These inserts are hardened to Rockwell 50 for long life.

Model AE10402 Probe Holder
Detachable gimbaled irrigated probe holder for use (and an included accessory) with the P3-12 motorized pipe scanner. Smooth, free-moving design assures scanning ease on flat or contoured (such as pipe ODs of 6") product surfaces. Accepts model 72224-00-00 stainless steel probe holder insert. The model AE10402 is an irrigated contact type holder. A water inlet fitting on the housing accepts a small diameter plastic tube that supplies the water couplant from the model MPCV3 manually pressurized couplant vessel.

AE10404 Transducer
Dual Element, 5.0MHz, 0.22" Dia., 0.060" - 1.000" thickness range, 0.600" case OD

AE10405 Transducer
Dual Element, 5.0MHz, 0.375" Dia., 0.040" - 9.999" thickness range, 0.600" case OD

AE10406 Transducer
Dual Element, 10 MHz, 0.20" Dia., 0.022" - 1.875" thickness range, very good near surface detection of pitting and corrosion. 0.600" case OD

Click to download the brochure for the PortaScan 007